Volvo S40 (2004-2012) bi-xenon (D2S) - Halogen headlights
This Volvo S40 retrofit kit contains everything you need to convert your halogen setup into powerful bi-xenon projector headlights.* Custom-made to fit your existing headlights and including all the correct wiring and a selection of OEM-style shrouds, it makes retrofitting quick and easy. And, most importantly, it will take your S40 to the next level – just check out the test pictures! This is way beyond what the majority of OEM projectors can achieve.
The Bosch AL E46 is an incredibly bright bi-xenon projector, enabling you to use D2S OEM bulbs, including the most powerful options from Osram and Philips. You will literally outshine the competition. With available colour temperatures ranging from 4,300K to 6,000K, the crystal-clear 3.0-inch lens throws a low beam with a bright hotspot and sharp cutoff. As for the high beam? It’s like the sun.
Such a light output would not be possible without efficient ballasts, and the included Aharon digital ballast has – as opposed to many other aftermarket units – been tested to generate a full 35W. The Aharon comes in a rugged and extremely compact housing perfect for retrofitting, and its in-wire starter warms xenon bulbs in as little as five seconds. It is also Canbus-proof, so you won’t get any bulb failure readings on your display. This ballast is the perfect complement to the included Volvo S40 wire harness, which connects directly to the original wiring. A high beam splitter is also included, making for easy integration of the bi-xenon mechanism. Power supply is strong, steady and reliable.
The Aharon ballast ensures that you get maximum possible light output. However, any ballast with AMP connectors is technically compatible with this kit.
This complete Volvo S40 retrofit kit is inspected by our internal quality control prior to shipping and comes with a solid 2-year warranty. It also includes highly rated technical support from your lighting experts at Retrofitlab.com
Should you have any questions prior to purchase, please refer to our FAQ page or start a chat below. You can also download our free brightpaper on automotive lighting. Nothing beats making an educated decision!
We look forward to brightening your day (not to mention your night)!* Please note that Volvo S40 is one of a select few vehicles that may also require our custom Canbus harness in order for your dash, lights and wipers to work as normal.
This is a fairly straightforward retrofit that even complete novices can do, but those with more skills and experience will be quicker. Discounting removal and replacement of the headlights, you could expect the job to take anything from one to three hours.
Simply open the Volvo S40 headlights (they’re sealed with butyl, so that’s a quick job), mount the projectors and shrouds, and reseal. Done.
Want to have the kit installed by a professional? Check out list of installers
These products are not ECE-approved and must not be used on public roads in any exterior application. Use on public roads will invalidate both the operating license and insurance coverage.
The product images shown are for illustration purposes only and may not be an exact representation of the product. Actual products may vary due to changes in manufacturing/product enhancements.
The product/kit pictures can differ from what you have received/will receive because we use generic pictures for the kits. Because with all the different options/product changes etc. it's nearly impossible for us to take pictures for all the kits we have and with all the different options. For example, butyl sealant can be shown in the picture, but with headlights that are originally sealed with butyl, it won't be in the kit.
This complete kit has been especially developed to enable retrofitting at home, saving you the cost of installation. However, should you prefer to have a professional carry out the retrofit, you can simply mail your headlights to the nearest participating workshop. They will then perform the retrofit and return the upgraded headlights to you, ready for use.
Please note that, for professional retrofits, you should order your Retrofitlab kit or parts directly from the workshop in question (it saves you money on shipping).
To find the nearest workshop, please refer to Professional retrofitting